What Fume Scrubbers Do and the Benefits They Provide

What Acid Fume Scrubbers Do and the Benefits They ProvideManufacturing processes such as semiconductor etching or the cleaning of parts with strong chemical solvents generate exhaust fumes containing the process chemicals in gaseous or droplet form. Such fumes have to be neutralized before they can be released into the atmosphere or into the air inside the manufacturing or research facility. The fumes are harmful to human health and may be corrosive to plant machinery. Companies face fines if they release fumes into the outside atmosphere and may contravene labor standards if the fumes reach the factory floor or lab work areas.

Modutek’s Acid Fume Scrubbers use a wet packed bed to remove acid and base chemical traces in chemical process exhaust fumes. The fumes pass over wet packing material and the chemicals are removed as they come into contact with a neutralizing solution in the beds. Well-designed fume scrubber beds expose the fumes to a large surface area covered in neutralizing solution. The harmful gases dissolve in the solution, are neutralized and are no longer present in the air. A wide range of fume volume handling capability makes the Modutek fume scrubbers suitable for all kinds of manufacturing facilities and university or company research labs.

Custom Designs

Modutek offers a wide range of models to address the various fume scrubbing requirements that customers may have. Air handling capacities range from 500 CFM to 25,000 CFM and each scrubber is designed to meet the customer’s air quality standards. The scrubbers come with a NEMA 4 control cabinet, a complete set of flow and pressure gauges, control of the scrubber water level and a metered discharge. Seismic and structural certification is available. The scrubber models have the flexibility to meet many requirements such as treating air from acid exhaust hoods, plating stations, precision cleaning stations and wet benches.

High Efficiency

Modutek’s Fume Scrubbers operate at high efficiencies to neutralize chemical fumes from exhaust air and minimize water usage. Automatic pH control of the scrubber water optimizes operation and allows removal of acid and base chemical fumes of up to 99 percent. The scrubbers use packing material from packing media industry leader Lantec to maximize the surface area of the scrubber solution exposed to the fume gases and reduce water usage to a minimum.

Modutek Acid Fume Scrubber Features

Acid Fume scrubbers from Modutek are designed for low cost of ownership with a low use of consumables. A bottom drain and the Lantec packing material facilitate maintenance. The scrubbers are made of black polypropylene with UV protection and they feature double containment for extra safety.

To ensure and maintain efficient operation, the scrubbers recirculate the scrubber water and feature a demister section and removal of water-soluble vapor. These features together with the design flexibility of the scrubbers and the company’s capability to offer highly customized units make Modutek’s Acid Fume Scrubbers an excellent choice for use in many factories and labs. Manufacturing processes such as semiconductor fabrication and biomedical devices as well as research labs using chemical processes can make sure that they maintain the clean air quality they need. If you need more information or a quote on Modutek’s Acid Fume Scrubbers call 866-803-1533 or email [email protected].

How to Develop a Requirements List When Buying Wet Bench Equipment

How-to-Develop-a-Requirements-List-When-Buying-Wet-Bench-EquipmentChoosing the right wet bench equipment is a huge challenge for a manufacturing company or research facility. The equipment represents a major investment and you don’t want to spend a lot of money to find out the system doesn’t meet all your requirements. Secondly, the complex nature of wet bench equipment often makes the selection process even more difficult. In many cases, wet benches are designed to handle specific processes for wafer manufacturing. You need to insure that the equipment can support all your chemical processing and through put requirements.

That’s why you need to carefully evaluate your needs as you prepare to buy a wet bench. Below are 7 things you need to consider when buying wet bench equipment.

  • Wafer or substrate size

Before you even think about the equipment you want to buy, consider what wafer or substrate sizes it can handle. Different applications utilize different processes and wafer sizes, which applications do you need? Fortunately Modutek’s wet bench stations can handle all manufacturing process and wafer sizes up to 12″, whichever wet station you choose; manual, automated, or semi-automated.

  • Cassettes per bath

How many wafer cassettes per bath can the wet bench equipment hold? Some equipment can hold 2 wafer cassettes per bath; others can only hold one cassette per bath. An even more important feature is how the wafers are moved between baths. In some equipment, the movement is manual while in others it is automatic.

  • Is FM approval required?

FM Global Standards form the basis approval assessment of manufacturing equipment used in the semiconductor industry. It is a general understanding in the industry that equipment addressed as FM Standard are custom built rather than produced in mass. The manufacturer’s ability to produce consistently standard products is assessed on a regular basis during FM Approval’s product follow-up program.

  • Is CO2 fire system required?

Considering the fire risk posed by wet bench processes when solvents are used, most manufacturers fit their equipment with fire extinguisher systems. A common trend is to fit the equipment with CO2 fire suppression systems (Acid benches do not require CO2). See if the fire extinguisher suppresses fires without leaving behind foam, water, or dry chemical that may damage sensitive equipment parts.

  • Is a third party electrical inspection needed?

SEMI S2, CE, and 3rd party tests are an excellent way to test your system for consistency and efficiency. Modutek uses SEMI S2, NFPA, and NEC as guidelines in manufacturing wet processing equipment and can also provide a quotation for inspection reports as requested. You’re guaranteed that all systems will pass 3rd party electrical inspections.

  • Wafer volume requirements per day/week

How many wafers do you expect to process per day/week? As most process engineers have discovered, Modutek’s dry-to-dry wet processing equipment eliminates the need to dry using a separate tool. Fitted with an MVD Series IPA Dryer, the equipment shortens overall manufacturing process allowing for greater yield per unit time.

  • Exhaust/chemical fume hood filtration requirements

Since hazardous fumes are produced in wet bench process, an exhaust mechanism is critical to all processes. Modutek provides a chemical fume hood that gives you a quick and low cost means to dispose of hazardous chemicals from the work station. Featuring white polypropylene construction for base and acid processes and stainless steel construction for solvent applications, the fume hoods are easy to install and set up, low cost, and meet or exceed all safety standards.

Summary

Remember that you always have the choice of manual, semi-automatic, and automatic wet bench stations. Other factors you may need to consider include: pump requirements, in-line heater needs, and station layout. For more information, contact Modutek on 866-803-1533 or 408-362-2000.

5 Things About Wet Benches You Should Know

wet benches

As a Process Engineer you probably know a lot about using wet benches and chemical stations. You know that wet benches are for wet etching and that a very precise process needs to be maintained for cleaning wafers and devices. You also know the difference between wet benches and litho benches. While wet benches are used for wet etching, litho benches are used for resist processing.

However, there may be a number of other things you’re yet to know about wet benches. Here are 5 things you need to know about wet benches;

 

 

  • Manual vs. semi automatic vs. automatic wet benches

Advanced manufacturers like Modutek also have manual, automatic, and semi-automatic wafer benches. The main difference comes in operation. Manual wet benches are operated 100% manually. However, the wet benches are still exhaustive featuring all the functionalities you may need. Moreover, you can request custom designs and processes. Modutek’s semi-automated wet benches are servo controlled with 3 degrees of freedom which gives you precise developing, etching, and cleaning processes. Fully automated wet benches are the most expensive of the three but also the most extensive in design. Complete with SolidWorks Simulation Professional and SolidWorks Flow Simulation Software, these wet benches complete most tasks with ease.

  • Dry-to-Dry wet benches eliminate the need to dry in separate tools

Dry-to-Dry wet benches are your ultimate tool. Modutek’s dry-to-dry wet benches utilize the MVD Series IPA Dryer. With this Dryer, your wafer comes out dried and can proceed to the next step without going through a separate Drying tool. This instantly eliminates transfer time which is in affective way to improve throughput.

  • The stainless steel solvent station guarantees clean room applications

Modutek currently has a dry-to-dry stainless steel solvent station in which solvent applications are achieved with minimal strain. Made from 304 stainless-steel, the construction is available for manual, semi-automatic, as well as fully-automated applications. Complete with SolidWorks Flow Simulation and SolidWorks Simulation Professional, the solvent station provides high etch rates and increased throughput. Moreover all the robotic parts to be designed and assembled and tested at Modutek’s San Jose facility. Modutek provides highly reliable equipment with a one year guarantee.

  • Wet benches can be hazardous

For all their benefits, wet benches can be hazardous and must be handled carefully throughout. Hydrogen fluoride which is present in the acids used in wet bench processes may cause delayed tissue damage upon contact with the skin. It depletes of calcium from muscles and bones. When working with wet benches, it’s important to wear appropriate gloves (such as chemical resistant Nitrile clean-room gloves) at all time. Additional protective gear including face shields and chemical aprons are also recommended.

  • You can actually nullify some of the threat using a chemical fume hood

While it’s almost impossible to eliminate all the risks posed by the chemicals and processes associated with wet benches, you can always use a fume hood to increase safety at the workplace. Modutek’s chemical fume hood is constructed from standard polypropylene and supports both acids and bases. The hood comes complete with utility sinks, GFI electrical outlets, and a goose neck faucet. It’s easy to install though you can always contact Modutek for assistance. You can even request a custom design.

Contact

Modutek has 30+ years in designing and supporting wet benches and wet bench equipment.  We are best known for developing very high quality and highly reliable equipment, and for supporting consistent manufacturing processes. Contact us on 866-803-1533 or 408-362-2000 for more information.

 

Modutek’s New Chemical Mixing and Delivery System

Modutek’s New Chemical Mixing and Delivery SystemIn chemical process engineering, reliability is paramount. You need a system that delivers results more than once or twice, but repeatedly. In addition, you’d be looking at durability qualities as well as ease of use and maintenance. Modutek’s chemical delivery systems are designed just for that.

The new Modutek chemical mixing and delivery system stands out from the rest in terms of performance and offers a great degree of customizability. Combining user friendly software with a compact design and a wide range of control features, this system delivers results safely, quickly, and cost-effectively.

Modutek’s chemical delivery systems are designed for use with a complete range of wet processing equipment. Starting from a fully automated line through to a manual wet processing station, the company combines technology and skill to derive a turnkey design that delivers 100% on all clean room requirements.

The chemical delivery interface to your equipment can consist of one gallon bottles to 330 gallon totes. All of Modutek’s delivery and mixing systems are designed around your specifications. Once installed the delivery and mixing systems will provide a precise and safe chemical supply to your end point of use.

One advantage of Modutek’s systems is that all control software are designed and written in house. Even tests are completed in house allowing us to discover possible problem areas early and fix them appropriately. Modutek does not outsource or subcontract design or testing of delivery systems. All parts and every process is designed, created, and tested at our company in San Jose, CA. You can get final acceptance testing before the system is installed at your location. All tests are carried out using DI water. The SolidWorks Flow Simulation and the SolidWorks Simulation Professional deliver on point calculations.

Benefits of the system

The main benefit of the system is that it is 100% made and supported by Modutek. So, we understand every process in the performance of the system and will be able to provide quality customer support over the course of its use.

Other benefits include;

  • Custom design to meet your project requirements
  • An all Teflon fluid path
  • Software is user friendly
  • Increased throughput resulting from quick chemical change
  • Eliminates operator interface

Product specifications

  • A 5 acid mixing system
  • Has 2-10 gallon delivery tanks
  • FM 4910 material construction
  • All acid resistant materials
  • 150% double containment with optical leak detect
  • Stainless steel seismic bracing
  • Photohelic exhaust gauge with interlock to EPO switch
  • One (1) 8-inch exhaust port
  • 5 10-liter acid supply bottles for each system
  • Non-intrusive low level sensors for each acid bottle
  • 5 Teflon metering pumps for each system
  • 2% mixing accuracy
  • 2 10-gallon mixing tanks for each system
  • Low-high and high-high sensing on both mixing tanks
  • 2 Teflon delivery pumps
  • All Teflon plumbing with Flare-type connectors
  • PLC main control
  • LED overhead lighting
  • Color touch screen control
  • 3-color light tower

Other specifications

  • Multiple configurations available on customers request
  • Double wall plumbing available on request
  • Data logging available on request

Applications

The new chemical delivery system is primarily a wet processing system. It can be used with:

  • Tech benches
  • Acid exhaust hoods
  • Precision cleaning stations
  • Fume hoods, and
  • Plating stations

About Moduteck

Modutek is a semiconductor manufacturing equipment, wet bench and chemical delivery systems provider with facilities located in San Jose, California. If you have any questions or want a quote on a chemical mixing and delivery system call us at 866-803-1533 for more information.

Modutek’s Chemical Fume Hoods: Ordering Made Easy

Modutek-Chemical-Fume-HoodsWhen it comes ordering chemical fume hoods for your lab, Modutek gives you a wide variety of options to meet your requirements. With our wet processing capabilities, we can add the features you require that give you flexibility and overall design advantage. Whether you require a table top exhaust hood or a freestanding hood supported with a HEPA filter filtration system, Modutek can customize our equipment to meet your specifications and requirements.

There are no catalog numbers to limit your choices. All lab and research projects have their own unique equipment requirements. We are your one-stop shop that can provide all your lab equipment needs for all types of wet processing, wet bench and related manufacturing. Below are the features and benefits of Modutek’s chemical fume hoods and how we make ordering easy:

  • Modutek’s chemical fume hoods are made from high-quality materials. This includes stainless steel construction to handle solvent applications and white polypropylene to handle acid and base processes.
  • Each unit is manufactured having electrical outlets at deck level. The units can be manufactured using standard, ground-fault circuit interrupter (GFI) or explosion proof electrical outlets. GFI outlets are required in most states since they provide the best protection from electric shock. Explosion proof electrical outlets are used in hazardous and corrosive environments. Choose the outlet that best suits your manufacturing needs.
  • If you need a chemical fume hood built with a utility sink with a gooseneck faucet, we offer that option. This type of faucet is an option many of our customers choose as part of their requirements.
  • Temperature controlled chemical baths are also available with our chemical fume hoods or exhaust stations for your laboratory.
  • Modutek’s chemical fume hoods can also be designed with overhead fan filter units (FFU) if they are part of your requirements.
  • A carboy chemical containment system is included with our chemical fume hoods. This system captures waste solvents produced during wet processing, and other related chemical processing applications.
  • Counter balanced safety shields are also provided with the chemical fume hoods manufactured by Modutek.
  • Overhead LED lighting is also included on-deck.
  • Custom designed chemical fume hoods built per your specifications. What does your specific application require? What size and length chemical fume hoods do you need? We can create any size and length to meet your requirements.

Other options you can get on your Modutek chemical fume hood include dedicated drains to carboy with DOT containment, lift stations designed into the benches, fan filter units (HEPA), Teflon N2 gun and DI water hand spray, and extended warranty. If you need additional information on Modutek’s chemical fume hoods you can contact us at 866-803-1533.

Chemical Fume Hoods – Using Technology to Keep Workers Safe

Chemical Fume Hoods are necessary for businesses that use caustic chemicals or cleaners that are hazardous for those working around them. Modutek Corporation, which has been in business since 1980, manufactures some of the best Chemical Fume Hoods available today.

Properly designed and installed Chemical Fume Hoods are necessary to reduce a lab worker’s exposure to hazardous fumes, vapors, gases and dust created during lab tests. They are also used for Research and Development (R&D) analysis and in University laboratories. A Chemical Fume Hood works by confining any hazardous airborne material as well as diluting it with large amounts of air. This is drawn through an exhaust and filter system which is then expelled through the roof of a building or, if a company chooses a ductless system, the air is filtered and re-circulated.

Chemical Fume Hoods designed and manufactured by Modutek are used in a variety of applications in a number of different industries. They can remove and filter smells, fumes, gases, airborne chemicals, dust and other related airborne contaminants. Modutek’s Chemical Fume Hoods provide quick and low-cost hazardous chemical exhausting to keep your work area safe for your employees.

Some of the benefits of using the Modutek’s Chemical Fume Hood system include:

  • Low-cost of ownership that comes with a one-year warranty on all parts; however an extended warranty is available.
  • Meets or exceeds all current industry safety standards.
  • Our Chemical Fume Hoods are easy to install and set up.
  • Chemical Fume Hoods can be designed to meet your current testing needs.
  • We work closely with each client to setup a specific custom design or configuration.
  • The equipment is designed to allow for future expansion.

There are a number of options available for Modutek’s Chemical Fume Hoods including a ductless fume hood design that collects fumes directly from the source and re-circulates the filtered air. The ductless application comes with carbon filter, dust filter or can be used with fume/air scrubbers. Ductless Chemical Fume Hoods can be used with a fume/air scrubber or other similar filters and do not evacuate air to the outside.

Other options for the Chemical Fume Hoods designed and manufactured by Modutek include, but are not limited to:

  • FM4910 (PVC-C) material of construction
  • Utility sink with gooseneck faucet
  • Easily accessible electrical outlets at deck level
  • Fan Filter Units (HEPA)
  • A lift station designed into the bench
  • Drains dedicated to carboy with DOT containment
  • Overhead deck lighting
  • Teflon N2 gun and DI water hand spray
  • Counter balance safety shields

If you would like more information about the Modutek Corporation Chemical Fume Hoods, or any of our other products, please contact us today at 866-803-1533.