How Quartz Baths Are Used in a Manufacturing Process

How Quartz Baths Are Used in a Manufacturing ProcessThe manufacture of semiconductor components requires the cleaning, stripping and etching of semiconductor wafers using corrosive chemicals in a tightly controlled environment. Two important factors for achieving improved yields of functional components are keeping the bath free from contaminants and accurately controlling the temperature. High quality quartz baths fulfill these requirements with a tank material that is impervious to the chemicals used in the baths and that facilitates fast even heating by conducting heat efficiently. A well-designed quartz bath is the most effective solution for processing semiconductor wafers in chemicals such as sulfuric or hydrochloric acids, even at elevated temperatures.

Important Characteristics of Quartz Baths

To process semiconductor wafers effectively, quartz baths must be well designed and be made of quality materials. To avoid introducing unwanted impurities into the process the bath must be made of quartz of the highest purity. It must be available in a variety of sizes and heat up rapidly, featuring tight temperature control. Operation must be safe and reliable, ideally based on extensive experience in the design and supply of these products.

Modutek Recirculating Quartz Baths

The Modutek Series QFa quartz baths are high temperature recirculating units manufactured to the highest quality standards. Modutek has over thirty years experience in designing quartz baths and the company uses the expertise acquired with this evolution to offer the best in the industry. Key qualities resulting from this evolutionary process are safety, reliability and low cost of ownership.

For its recirculating quartz baths, Modutek uses semiconductor grade flame polished quartz to keep potential contamination to a minimum. The baths feature fast, even heating and a seamless, sloped flanged design that helps ensure safe operation. Temperatures in the range of 30 to 180 degrees C. can be controlled to plus/minus 1 degree C. and the heat-up rate can be up to 2 degrees C. per minute. Bath sizes range from 7.75 x 7.75 x 9 inches to 21.50 x 11.50 x 10.50 and 17.87 x 10.75 x 14.50 inches while custom sizes are available as well.

Modutek Constant Temperature Quartz Baths

With many of the same quality and operating features as the QFa models, the quartz baths of Modutek Qa series meet the same goals of high safety and reliability combined with a low cost. The process vessel is made of internally flame polished virgin fused quartz, boron-free, and the baths have the same accurate temperature control of 1 degree C. with a heat-up rate of 2 degrees C. per minute. Options include a magnetic stirrer, a quartz bubbler and remote operation timer switches and available sizes are similar to those for the recirculating baths. Modutek quartz baths can be used with confidence to improve semiconductor processing performance.

If you need help selecting quartz baths to use with your manufacturing process, contact Modutek at 866-803-1533 or email [email protected].