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Chemical Delivery Systems

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A chemical delivery system is automated equipment that stores and processes chemicals in bulk drums or totes and pumps them through a contained, monitored fluid path to wet-process stations at the point of use. It replaces manual chemical handling with precise, repeatable delivery, reducing operator exposure and limiting contamination.

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How Chemical Delivery Systems Work

A chemical delivery system draws chemicals from a sealed drum or tote, moves them with a pneumatic pump along an all-Teflon fluid path, and delivers them to the wet bench or process tool on demand. Load cells and level sensors track volume in real time. A dual-drum design switches to a full container automatically when one runs low, and double containment with leak detection keeps any spill inside the cabinet. Because the chemical path is closed and monitored end-to-end, the system provides a consistent, contamination-controlled chemistry without operators handling open containers.

 Modutek’s chemical delivery systems are designed to interface with our complete line of wet processing equipment. From our fully automated line to our manual wet-processing station, Modutek offers a turnkey design to meet all your cleanroom requirements. Large-tote chemical containers with load-cell interfaces enable you to control chemical delivery at high volumes, eliminating the need for frequent drum changes. A 55-gallon drum system provides direct delivery near your wet process station. Once installed, the chemical delivery and mixing systems will provide a highly reliable, precise, and safe chemical supply to your end point of use.

Modutek’s Chemical Delivery Systems provide outstanding performance, reliability, and are highly customizable for your specific application. Combining user friendly software with a compact design and a wide range of control features, our systems deliver results safely, quickly, and cost-effectively. Modutek’s Systems are designed to interface with our complete line of wet processing equipment. From our fully automated line to our manual wet processing station we have a turnkey design to meet all your clean room requirements. Large tote chemical containers with load cell interface allow you to control your chemical delivery in large volumes eliminating frequent drum change. Our 55 gallon drum system gives you direct delivery close to your wet process station. Once installed the chemical delivery and mixing systems will provide a highly reliable, precise and safe chemical supply to your end point of use.

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Modutek designs and builds all chemical delivery systems in-house at its San Jose, California, facility, writing all control software internally and testing every system with DI water before delivery. SolidWorks Simulation Professional and SolidWorks Flow Simulation are used to model chemical delivery calculations, and each system can be customized to a specific process, from a single manual station to a fully automated wet processing line.

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Benefits

Features

Specifications

Applications

Benefits

Benefits

Features

Features

Specifications

Specifications

Applications

Applications

Chemical Delivery System FAQs

1.What Is the Difference Between a Drum and a Tote Chemical Delivery System?

A drum system typically uses 55-gallon drums positioned near the wet process station for direct delivery, while a tote system uses larger intermediate bulk containers fitted with a load-cell interface. Totes hold much greater volume, so they reduce how often containers are changed in high-consumption processes, while drums suit lower-volume or space-constrained installations.

2. What Chemicals Can a Chemical Delivery System Handle?

The system can be configured for a wide range of process acids, solvents, and other wet process chemistries. Wetted components are built from Teflon and other chemically compatible materials, so the same platform can handle aggressive acids or high-purity solvents, provided the fluid path and seals are specified for the chemistry in use.

3.How Does a Chemical Delivery System Maintain Chemical Purity?

Purity is protected by an all-Teflon fluid path and a closed transfer route from the sealed container to the point of use. Because the chemical never sits in an open container or comes into contact with incompatible materials, the system avoids particle pickup, metal contamination, and evaporation losses that occur with manual pouring.

4. Can a Chemical Delivery System Integrate With an Existing Wet Bench or Fab Network?

Yes. Digital I/O communication enables the system to exchange signals with the process tool and the building management system, so that delivery can be tied to bench operation and facility monitoring. This allows the system to be added to existing wet-processing equipment rather than requiring a full-line replacement.

5. What Maintenance Does a Chemical Delivery System Require?

Because the system relies on a pneumatic pump and few moving parts, routine maintenance is limited to periodic inspection of seals, fittings, and the pump, along with verification of the leak-detection and level sensors. Data logging supports this by tracking usage and flagging anomalies before they cause downtime.

6. Get a Chemical Delivery System Built for Your Process

Modutek Corporation designs, builds, and tests every chemical delivery system in-house at its San Jose, California, facility, with each unit customized to your chemistry, volume, and wet process layout.

Contact us if you need more information about using our Chemical Delivery Systems to support your process requirements or to request a quote.